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如何提高磁翻板液位計(jì)的挑定性與可靠性

來源:金湖西亞自動(dòng)化儀表有限公司   2014年09月12日 07:48  

  近年,隨著工業(yè)自動(dòng)化和磁翻板液位計(jì)行業(yè)的發(fā)展,我國的工業(yè)生產(chǎn)水平得到了很大的提升。自動(dòng)化的發(fā)展不僅為企業(yè)節(jié)省了勞動(dòng)成本,更是提高了經(jīng)濟(jì)的效益,而在公共環(huán)境中和城市化進(jìn)程中也到了*的作用。但與此同時(shí),“工業(yè)災(zāi)難”這樣一個(gè)的問題也隨著自動(dòng)化的普及進(jìn)入了大眾的視野。比如世界的工業(yè)災(zāi)難:“印度博帕爾毒氣泄漏事件”、“??松?middot;瓦爾迪茲號(hào)燃油泄漏事件”、“切爾諾貝利核電站爆炸”等。而我國近期發(fā)生的上海地鐵事故、高鐵事故、康菲漏油事件都給我們敲響了警鐘。
人們?cè)诳絾柟I(yè)安全的同時(shí),對(duì)其所應(yīng)用的產(chǎn)品的穩(wěn)定性和可靠性提出新質(zhì)疑。磁翻板液位計(jì)作為自動(dòng)化行業(yè)不可分割的一部分,同樣遭遇到了相同的問題。其中,功能安全技術(shù)及安全儀表是上zui近發(fā)展的新技術(shù),目的是防止工業(yè)設(shè)施產(chǎn)生異常事故,以致危及人身與設(shè)備的安全。這項(xiàng)技術(shù)及相關(guān)儀表產(chǎn)品已經(jīng)獲得用戶的廣泛關(guān)注。我國大型石化工程建設(shè)項(xiàng)目已經(jīng)規(guī)定必須事*行功能安全的評(píng)估。我國工業(yè)設(shè)施突發(fā)事故發(fā)生比較頻繁,研究安全儀表技術(shù)有很重要的意義。
這一領(lǐng)域重點(diǎn)發(fā)展的產(chǎn)品包括:達(dá)到整體安全等級(jí)SIL3的控制系統(tǒng)、溫度變送器、壓力/壓差變送器、電動(dòng)執(zhí)行機(jī)構(gòu)/液位變送器定位器的開發(fā)與應(yīng)用,同時(shí)也包括安全儀表系統(tǒng)評(píng)估技術(shù)方法研究和評(píng)估工具的開發(fā)。
 但是遺憾的是,我國的磁翻板液位計(jì)行業(yè)產(chǎn)品絕大部分屬于中低檔技術(shù)水平,而且可靠性、穩(wěn)定性等關(guān)鍵性指標(biāo)尚未全部達(dá)到要求。以測(cè)試儀器為例,、大型儀器設(shè)備幾乎全部依賴進(jìn)口,同時(shí)國外公司還占有國內(nèi)中檔產(chǎn)品以及許多關(guān)鍵零部件市場(chǎng)60%以上的份額。我國的產(chǎn)品并不在技術(shù)的*方面差,而是關(guān)鍵在于產(chǎn)品的穩(wěn)定性和可靠性。國外的產(chǎn)品用上去基本比較穩(wěn)定,不會(huì)大起大落,用戶用起來比較放心。而國內(nèi)的產(chǎn)品在這方面比較差一點(diǎn),穩(wěn)定性和可靠性都不夠。也造成了業(yè)內(nèi)的“產(chǎn)品叫好,不叫座”情況。

英文版本:

In recent years, with the development of industrial automation and magnetic level gauge industry in our country, the level of industrial production has been greatly improved. The development of automation not only saves the labor cost for enterprises, more is to improve the economic benefit, but also to the indispensable role in the public environment and city in the course of urbanization. But at the same time, "industrial disaster" such a problem with the universality of the automation into a mass. For example, the world famous ten industrial disaster: "India Bhopal gas leak," "Akerson Valdez fuel spill", "Chernobyl nuclear power plant explosion" etc.. While China's recent Shanghai subway accident, High-speed Rail accident oil spill, Kang Fei has sounded the alarm for us.
People in the torture of industrial safety at the same time, put forward new questions about the application of the product stability and reliability. Magnetic level gauge as part of the automation industry inseparable, also encountered the same problem. Among them, the function of the safety technology and safety instrument is a new technology in international development, the purpose is to prevent industrial facilities to produce abnormal accidents, so that endanger personal and equipment safety. Widespread concern in this technology and related instrumentation products have obtained the user. Large scale petrochemical engineering construction project in our country has defined evaluation must be carried out prior to functional safety. China's industrial facility accidents happen more frequently, have very important meaning of the research of safety instrument technology.  
Focus on the development of this field to achieve the overall level of security products include: SIL3 control system, temperature transmitter, pressure / differential pressure transmitter, liquid level transmitter positioner of electric actuator / development and application, also including the development of safety instrumented system evaluation method study and evaluation tool.
But unfortunay, our magnetic level gauge industry the vast majority of products belonging to middle and low technical level, and the reliability, stability and other key indicators have not yet meet all the requirements. In order to test the instrument as an example, high-grade, large-scale instrument and equipment, almost all rely on imports, domestic and foreign companies still occupy mid-range products, many key parts market share of more than 60%. Our products are not in the advanced technology of the poor, but the key lies in the product's stability and reliability. Foreign products using up basic is relatively stable, will not change radically, users are more at ease. While the domestic products in this almost, stability and reliability are not enough. Also caused the industry "product is not popular applause,".

 

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